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Armored Fire and Rescue Trucks |

Fire Rescue Vehicles |

Ambulance Rescue Vehicles |
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The Sprinter Type II |
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The newest edition
to our line up. Built on the Single Rear Wheel Freightliner/
Sprinter chassis, this vehicle provides a superior ride quality,
unmatched fuel economy, decreased maintenance costs and has the
tightest turning radius of any type II available.
In addition to
that we offer the same Bio Safe Cabinetry that is standard in
our Silverhawk Type II. Some other features include a second AC
compressor with external condenser, ducted air conditioning in
the patient compartment, vertical backboard storage, 70"
interior headroom, etc. Our standard lighting package includes
L.E.D.S front and rear and a lightbar to increase visibility
during emergency runs.
All of these
features are included in our base price. We challenge you to
find an ambulance that offers more value for your dollar.
Additional photos
below.
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Details
about Lasco's Ambulances
(Need to Print? Click
for printable version)
Detailed
Sketch 1 (pdf)
Detailed Sketch 2 (pdf) Detailed
Sketch 3 (pdf) Detailed
Sketch 3 (pdf)
Lasco
Group
Type I Medium Duty Ambulance
Model Type:
The
chassis model is to be a Freightliner M2 106MD cab-chassis, 2 door
standard cab with 20,000 lbs GVW.
»M2
106MD Conventional Chassis
»Setback
axle truck package
»Straight
truck provision
»Primary
steering location Left hand
»Truck
Configuration
»Rescue
& Emergency Service
»Emergency
Vehicles Business Segment
»Ambulance
Body
»Fixed
Load Commodity
»100%
on highway/city terrain
»Smooth
concrete or asphalt road surface
»Maximum
8% expected grade
»Domiciled,
USA 50 states (California)
»Medium
duty truck warranty
»Expected
Front axle Load 8000 LBS
»Expected
rear axle load 12000LBS
»Expected
GVW 20000LBS
»Truck
body length 14FT
»Cab
to truck body clear 4IN
ENGINE:
The
engine will be a Mercedes MBE900-250, 250 HP at 2300 RPM with 660 LB/FT
torque at 1200 RPM and a governor set at 2500 RPM.
It shall have the following Equipment:
Oil
Check & fill: Engine Mounted
Side of Hood Air intake /w Firewall Mounted Donaldson Air cleaner.
Alternator:
270 Amp Leece-Neville 4949PA pad mounted.
Batteries: (4) 12V Alliance GRP 31 1231 4400 CCA w/threaded posts.
Battery Box: frame mounted
Single battery box frame mounted LH side under Cab
Frame ground return for battery cables
No clutch.
Compressor: Wabco 15.5 CFM
Discharge Line: Teflon
GVG, Fire & Emergency service vehicles engine warning system
Single
Horizontal muffler, with horizontal tail pipe exhaust, Right hand
mounted
Horizontal tailpipe, exit forward of rear tires LH
No Retarder
Horton HT-650 Frontal On/Off Engine Fan Clutch.
Automatic controls w/o dash switch
MBE fuel filter
Full flow oil filter
Radiator: 870 Sq inch
Heavy duty coolant: Ethylene Glycol pre-charged SCA to -34 degrees
Coolant Hose: Gates blue stripe hoses
Constant tension clamps for coolant hose
Lower Radiator Guard.
Engine Heater: Phillips-Tempro 1000 watt 115 volt
Heater receptacle temporarily mounted to engine.
Flywheel housing: aluminum
Starter:
Delco 29-MT 12 Volt starter
Transmission: Allison 3000EVS Automatic with PTO Provisions
6-speed Fire & Emergency MD/HD Transmission Programming with auto
neutral.
PTO mounting LH & RH side of main transmission
Magnetic engine drain & Rear axle fill & drain Plugs
Shift Lever: Dash mounted Push Button
Transmission oil check and fill
Water to oil transmission oil cooler: in radiator end tank
Front Axle: Meritor MFS-08-153B 8,000# axle rating.
Front Brakes: Bosch Hydraulic Pin Slide Disc
Front Brake linings: Non-asbestos
Front disc brake rotors
Front Brake dust shields
Front Oil Seals : Chicago rawhide Scotseal
Standard spindle nuts all axles
Power Steering: TRW THP-45
Power steering pump
Power steering reservoir: 2 Qt see thru
Front Suspension: Taper leaf 8000#
Spring pin bushings: maintenance free rubber
Front Shock absorbers
Rear Axle: Meritor RS-15-120 F-SRS 15000# with single lapped coach
gearing
Rear Axle ratio 4.10
Rear Carrier housing: Iron
Main
Driveline: Dana Spicer 17T half round yoke
Bosch
hydraulic pin-slide disc rear brakes
Non-asbestos brake lining
Rear disc brake rotors
Rear brake dust shields
Parking brake: Rear axle mounted park brake
Rear Oil Seals : Chicago rawhide Scotseal
Rear Suspension: 12000# Airliner
Airliner ride height low
Standard U-bolt pad
Air suspension dump valve : Manual valve with indicator light
Dual instant response leveling valves with ping tank and reserve
Transverse control rods
Rear shock absorbers: one axle
10,000-15000 Airliner Rear Suspension Stabilizer Bar
Bendix AD-9 Brake line air dryer with heater
Wheelbase 168"/4275 MM with cab to axle of 102.75"/2610 MM
Frame 14" x 3" x 10" (6.35mm x 75.85mm x 254mm) steel
Suspension crossmember : standard
Standard rearmost crossmember
End frame square
69" (1750mm) rear frame overhang
Drilling prep for body manufacturer.
Bumper: 12" chromed three piece steel w/ collapsible boxed ends
Bumper mounting for single licence plate
Clear frame rails: Rails with no protrusions outboard both rails back of
cab to rear suspension.
Grade 8 threaded hex-headed frame fasteners
Right-hand 40 Gal/155 liter rectangular aluminum fuel tank
No LH fuel tank
Fuel tank : rectangular
Fuel tank & Band Finish: Plain tank w/painted bands
Fuel tank location: forward
Fuel tank cap
Front tires Goodyear G647 RSA 245/70R 19.5
Front hubs Gunnite iron
19.5 x 6.75 Front Steel Accuride 8-hub Disc Wheels part Number 28680
Front wheel nuts: disc wheels
Rear tires Goodyear G647 RSA, 245/70R 19.5
Rear hubs Gunnite iron
19.5 x 6.75 Rear Steel Accuride 8-hub Disc Wheels part Number 28680
Rear wheel nuts: disc wheels
Cab 106" BBC flat roof aluminum conventional cab
Walk-thru opening in back of cab without boot
Exterior grab handles with single rubber insert LH/RH
Cab Mounts Rubber.
Hood mounted Chromed Plastic Grille
Fiberglass hood
Electric Horn dual
Key & lock set: all locks keyed the same
Integral Headlight/Marker Assembly with Chrome Bezel
Marker lights: 5 Amber
Daytime running lights
Omit stop/tail/turn lights provide wiring with separate stop & tail
to 4 ft beyond EOF
Turn signals: front Lamps
Dual Bright West Coast Mirrors
Door mounted mirrors
Equipment width: 102 " for mirrors
Auxiliary mirrors: LH 8" /RH 8" convex bright finish mounted
under primary
side/rear reflectors
Door windows: tinted w/ non operating door wing windows
Right and left hand electric powered Windows
Windshield tinted
8 liter windshield washer reservoir with fluid level indicator
Opel gray vinyl interior
Gray vinyl floor mats with insulation
Heater, defroster: and air conditioner
Main HVAC controls with recirculation switch
Heater plumbing
Binary control R-134A
Cab insulation
Solid state circuit protection and fuses
Interior lights: Dome light activated LH/RH doors
Door latches with electric locks on both RH and LH doors.
Drivers
seat: Bostrom Talledega 910 High back air suspension seat
Pass seat: Bostrom Talledega 910 High back air suspension seat
Arm rests Dual driver / inboard passenger seat
Vinyl with Vinyl insert, Drivers seat
Vinyl with Vinyl insert, Pass seat
Steering column adj telescoping tilt
450MM (18") LK four spoke charcoal Steering wheel
Interior sun visors: driver /Pass
Black guage bezels
Driver instrument panel Gray
Low air pressure warning Light & buzzer
Air system pressure gauge single for hydraulic with air provision
Engine compartment mounted air restriction indicator with graduations
and dash mounted warning light.
Cruise Control- Electronic Engine with switches in LH switch panel
Starter control dash mounted
Odo/ trip/ hour/ diag/ voltage display 1x7 char 26 warning lights
Diagnostic interface connector 9pin located below dash
Fuel level gauge electric
Programmable RPM control
Coolant temperature gauge electric
Transmission temperature indicator light
Engine and trip hour meter integral with driver display
Engine oil pressure gauge
Radio: Delco XTA2100 AM/FM/Cassette with weatherband
Radio speakers (2) cab only
Speedometer electronic MPH w/secondary KPH scale w/o odometer
Digital voltage display Integral w/ drivers display
Windshield wiper control: single electric wipers w/ delay
Marker lamp switch integral with headlamp switch
Self cancelling turn signal switch w/dimmer, washer /wiper & hazard
in handle
Thermal turn signal flasher
Air
Horns:
The
chassis shall be equipped with dual Grover air horns O.E.M.. The air
horn trumpets shall be connected into the O.E.M. chassis air supply
system. The trumpets shall be Grover stuttertone model, 25.75" long
with round bells. These trumpets shall be installed on the sides of the
fender and controlled by a footswitch on the drivers floorboard.
Cab
to Body Connection:
To
meet the requirements of paragraphs 3.10.15 of KKK-A-1822E the
manufacturer shall provide an opening shall be provided between the cab
compartment and the modular body. This opening shall measure
approximately 16" high x 21" wide. This area shall be be fully
"e-coated" at the same time as the chassis cab to prevent
corrosion. After-market modifications do not meet this specification and
are not allowed.
Around
this connection there shall be provided a weatherproof rubber boot. This
boot shall be a reinforced rubber composite. This structure shall form a
flexible passageway between the cab and body. This material shall meet
the requirements of paragraph 3.9.9 of KKK-A-1822E.
The
cab and body bulkheads shall have an aligned window opening of at least
968 square centimeters (150 square inches), for visual checking and
voice communications between the cab and the patient's compartment. The
window shall be lockable from the cab side and shall be an adjustable,
transparent, shatterproof panel. This opening shall meet the
requirements of paragraph 3.10.2 of KKK-A-1822E.
The
cab side of the area around the pass through window shall be finished in
ABS formed panels. These panels shall conform to the cab contours and
complement the interior design. Carpet, fabric or other materials that
would hold blood or other body fluids is not acceptable.
Dump
valves
The
manufacturer shall provide dual air suspension dump valves to adjust the
ambulance body'd loading height.
Stabilizer
Bar
The
vehicle shall be equipped with an IPD front stabilizer bar designed for
a Freightliner FL-60 chassis. This system shall be installed complete
with all components as required in the IPD installation guide.
Exhaust:
The
exhaust shall be comprised of a single horizontal muffler with a
horizontal exhaust pipe exiting on the left side of the vehicle forward
of the rear tires at a 45 degree angle.
Fuel
Tank Step:
The
fuel tank shall be covered with bright polished aluminum diamond plate.
There shall be two (2) entry steps incorporated into this assembly for
easy access into the cab. Each of these steps shall have a center step
area made of a "grip" surface type open grate. This step
assembly shall be mounted in such a manner to support 500 pounds of
weight.
Battery
Location:
The
vehicle's batteries shall be stored in a slide out tray mounted under
the driver's door. This tray shall be constructed of polished aluminum
diamond plate. There shall be two (2) entry steps incorporated into this
assembly for easy access into the cab. Each of these steps shall have a
center step area made of a "grip" surface type open grate.
This battery storage and step assembly shall be vented to prevent
excessive heat build up. The sliding tray shall contain four (4) Group
31 batteries. This tray shall be secured in place with two automotive
style rotary locks. These locks shall be activated by a polished chrome
paddle handle located on the face of the tray. This tray shall use 500
pound rated slides to support itself in the open position. The interior
of the storage tray shall be treated to protect it from corrosion in
case of exposure to battery fluids.
Wheel
Covers:
The
vehicle shall be equipped with Phoenix stainless steel wheel covers.
Rear
Mud Flaps:
There
shall be heavy duty rubber mud flaps installed on the rear of the
vehicle.
Front
Mud Flaps:
The
cab's front fiberglass fenders shall have attached a set of heavy duty
rubber mud flaps.
VEHICLE
BODY CONSTRUCTION REQUIREMENTS.
Body
Accommodations:
The
ambulance body and patient compartment shall be sufficient in size to
meet the requirements of this specification and those of paragraph
3.10.1 of KKK-A-1822D. The interior layout shall be such that a
technician can administer life support treatments to at least one person
during transit.
BODY SIZE- 160 x 96 x 72 inch Headroom
Body, General Construction.
It
is the intention of these specifications to require that the ambulance's
modular body be of all aluminum, welded construction. The exterior of
the body shall be constructed of aluminum sheet with an alloy and temper
strength of 5052 H32 for strength, ease of welding and corrosion
resistance. All frame members shall have alloy and temper strengths of
6063-T6. All extrusions used in the manufacture of the modular ambulance
body shall have been designed specifically for the manufacture of
emergency vehicles. No "standard" or "stock" catalog
extrusions shall be used in the construction of the ambulance body. The
Bidder shall submit a signed affidavit that the extrusions used in the
construction of the body meet this requirement.
All
frame and structural members shall be MIG (metal arc inert gas shielded)
welded together to form a "roll cage". No rivets, screws,
adhesive or other mechanical fasteners shall be used for the attachment
of any structural or frame member used to form this "roll
cage".
Corner
and Side Wall Assembly:
The
corners of the modular body shall be constructed of an extruded hollow
aluminum shape. The cavity of this hollow shape shall be no larger than
necessary to provide a solid connecting point for the horizontal
structural members. Its design must allow for a minimum of six (6)
inches of continuous weld where each horizontal structural member abuts
the corner extrusion. This extrusion shall have an equivalent wall
thickness of .125 inch. The corner extrusion shall have at least one (1)
internal wall gusset of at least .188 inch high and .125 inch wide
running the entire length of the extrusion. This requirement is to
reduce the possibility of the extrusion bending, twisting or suffering
other deformation when impacted or otherwise stressed.
The
side assembly shall be reinforced with square aluminum extruded
structural on an average of twelve (12) inch centers. These structural
members shall be 2" x 2" extruded box tubing with an
equivalent wall thickness of .125 inch. To minimize the possibility of
the extrusion bending, twisting or suffering other deformation when
stressed the extrusion shall be designed so that each of its three (3)
walls incorporates an integral wall gusset of at least .125 inch high
and .125 inch wide running the entire length of the extrusion. On the
fourth (4th) wall of this extrusion, facing the interior of the body, an
integral wall gusset of at least .1875" thick and .375" wide
shall run the entire length of the extrusion. This gusset is to provide
additional strength as well as to serve as a mounting point for internal
equipment or structures. These structural shall be MIG (metal arc inert
gas shielded) welded together to form the body's "roll cage".
To
provide additional structural integrity in the body's corners where the
side wall assemblies abut the front and rear wall assemblies there shall
be horizontal gusset structures consisting of a rectangular tube
measuring .125" x 1" x 2" x 6" long.
To
ensure full weld penetration the vertical wall extrusions shall have a
45 degree "weld bevel" on all four (4) corners of the
extrusion. This "weld bevel" can be part of the extrusion
design or manually ground off the extrusion prior to assembly. In either
case the extrusion's wall thickness shall be a minimum of .125 inch at
the corner's bevel point. Extrusions with 90 degree corners are NOT
acceptable.
The skin covering the front, side and rear walls shall be a single .125
Aluminum sheet with an alloy and temper strength of 5052 H32 for
strength, ease of welding and corrosion resistance. Modular bodies
fabricated from "multi-piece" front, rear or side skins are
not acceptable to this Agency. Where the skin contacts the corner
extrusions or the roof rail extrusion it shall be MIG (metal arc inert
gas) welded. The skin shall be attached to the vertical and horizontal
wall structural with VHB (Very High Bond) adhesive to allow flexibility
in the wall assembly. In no case shall screws, rivets or other
mechanical fasteners be used to attach the skin to these structural
members.
Roof
Assembly:
The
roof's substructure assembly shall consist of perimeter roof rail
extrusions, lateral roof bows, longitudinal center support and
interconnecting corner caps. The roof's sub-structure shall have a
center longitudinal extrusion running parallel to the side roof rail
extrusions. This center support extrusion shall have an alloy and temper
strength of 6063-T6. It shall measure at least eight (8) inches wide but
no more than ten (10) inches wide. The design of this center support
extrusion shall be a "U" shaped structure with a hollow cavity
to provide both strength and additional insulation qualities. A receiver
channel shall be integral to its design to accept an interior ceiling
grab handle. This feature shall permit the insertion of an overhead grab
handle that is flush with the interior ceiling panels. The depth of the
recessed overhead grab handle shall be such as to permit a gloved hand
to encircle it. The lateral roof bows shall be welded to this center
support extrusion and the outer roof rail extrusions to form the roof
substructure.
The
patient compartment roof shall have spray foam insulation filling the
roof's center support extrusion's hollow shape. In addition the roof
shall have rigid foam block insulation between the roof's center support
extrusion and the exterior skin.
The
perimeter roof rail extrusion shall be an extruded hollow aluminum
shape. The cavity of this hollow shape shall be no larger than necessary
to provide a solid connecting point for the horizontal structural
members. Its design must allow for a minimum of six (6) inches of
continuous weld where each horizontal structural member abuts the corner
extrusion. This extrusion shall have an equivalent wall thickness of
.125 inch. A drip rail shall be included as an integral feature of this
extrusion design. A drip rail that is screwed, taped, riveted or
otherwise mechanically fastened to the roof extrusion is not acceptable
to this Agency.
The
lateral roof bows shall be 2" x 2" square aluminum extruded
tubing with an equivalent wall thickness of .125 inch. To minimize the
possibility of the extrusion bending, twisting or suffering other
deformation when stressed the extrusion shall be designed so that each
of its three (3) walls incorporates an integral wall gusset of at least
.125 inch high and .125 inch wide running the entire length of the
extrusion. On the fourth (4th) wall of this extrusion, facing the
interior of the body, an integral wall gusset of at least .1875"
thick and .375" wide shall run the entire length of the extrusion.
This gusset is to provide additional strength as well as to serve as a
mounting point for internal equipment or structures. These structural
shall be MIG (metal arc inert gas shielded) welded together to form the
body's "roll cage".
To
ensure full weld penetration the extrusion shall have a 45 degree
"weld bevel" on all four (4) corners of the extrusion. This
"weld bevel" can be part of the extrusion design or manually
ground off the extrusion prior to assembly. In either case the
extrusion's wall thickness shall be a minimum of .100 inch at the
corner's bevel point. Extrusions with 90 degree corners are NOT
acceptable to this Agency.
These
structural members shall be located so that the roof skin is supported
on a minimum "center" distance of 14 inches. The roof bows
shall interconnect with the roof rails and the center support and be
continuously welded at all contact points. In no case shall a lateral
roof bow have free span of more than 46 inches.
The
roof skin shall be .125 inch thick and have an alloy and temper strength
of 5052 H32. The roof skin will be fully seam welded where the skin
contacts the roof rail perimeter extrusions. The skin shall be attached
to the lateral roof bows with VHB (Very High Bond) adhesive to allow
flexibility in the roof assembly. In no case can screws, rivets or other
mechanical fasteners be used to attach the skin to the lateral roof
bows.
To
provide additional strength and to resist crushing, the finished roof
structure shall incorporate a "crown" or "roll" so
that the center of the roof is at least one and three-quarters (1
3/4") of an inch higher than the perimeter roof rails. In addition
to providing extra strength this "crown" or "roll"
shall prevent water from standing on the modular roof. This shall be
accomplished without weakening the roof members by rolling or de-forming
them. Any construction technique used that reduces the strength of the
roof members is not acceptable to this Agency.
The
corner caps shall be designed to interlock with the roof perimeter and
vertical corner extrusions and roof sheet. The corner caps shall be
formed of an aluminum casting that is designed to fracture and prevent
torsional stresses from being transmitted through the corner assembly in
case of side or corner impact. A stamped or formed aluminum corner cap
is unacceptable and does not meet the requirements of this
specification. The final finish shall be smooth and without deformation
or roughness. To further enhance the structural integrity of the modular
body all contact points between the corner assembly and the roof
perimeter shall be fully welded.
The
exterior of the body shall be finished smooth and shall present a modern
and aerodynamic appearance and shall embody provisions for doors and
windows specified herein.
Floor:
The
floor shall be at the lowest level permitted by clearances. The floor
structure shall consist primarily of 2" x 2" x .125"
structural box tubing extruded of 6063-T6 aluminum. The finished
assembly shall be securely welded to the wall structures and exterior
compartments. All critical points shall be reinforced with .125" x
1" x 2" diagonal gussets. The floor structural members shall
be placed on a combination of 8 inch and 12 inch centers.
The
lateral and longitudinal floor structural members shall be 2" x
2" extruded box tubing with an equivalent wall thickness of .125
inch. To minimize the possibility of the extrusion bending, twisting or
suffering other deformation when stressed the extrusion shall be
designed so that each of its three (3) walls incorporates an integral
wall gusset of at least .125 inch high and .125 inch wide running the
entire length of the extrusion. On the fourth (4th) wall of this
extrusion, facing the interior of the body, an integral wall gusset of
at least .1875" thick and .375" wide shall run the entire
length of the extrusion. This gusset is to provide additional strength
as well as to serve as a mounting point for internal equipment or
structures. These structural shall be MIG (metal arc inert gas shielded)
welded together to form the body's "roll cage".
To
ensure full weld penetration the vertical wall extrusions shall have a
45 degree "weld bevel" on all four (4) corners of the
extrusion. This "weld bevel" can be part of the extrusion
design or manually ground off the extrusion prior to assembly. In either
case the extrusion's wall thickness shall be a minimum of .125 inch at
the corner's bevel point. Extrusions with 90 degree corners are NOT
acceptable.
Over
the floor substructure there shall be applied a moisture barrier of .050
inch thick aluminum skin. This skin shall be attached to the floor
structural by a full bed of industrial adhesive. This adhesive bed shall
be adequate to completely seal the patient compartment from fumes and
moisture from penetrating the interior.
The
floor design shall include an enhanced acoustical and insulating barrier
of 1/4 inch high density PVC sheet insulation.
Due
to an increased concern over carbon monoxide penetration into the
patient compartment, it is imperative that the entire underside of the
modular body be sealed. All hollow corner structural shall be sealed
with either expansion foam or metal plates screwed into place.
Wheel-well
Housings:
There
shall be a splash shield between the body's wheel-well housing and the
wheel(s) extending over the top of the tires to the bottom of the body
side skirting. It shall be constructed of .125 inch aluminum sheet
construction and be welded in place. The wheel-well housing openings
shall allow for tire chain use and easy tire removal and brake service.
The inside of the wheel-well housing shall be undercoated.
The
portion of the wheel-well housing protruding into the patient
compartment shall be insulated to reduce road noise. This insulation
shall be a minimum of 1/4 inch thick high density PVC insulation. Other
insulating materials shall be unacceptable to this Agency.
Exterior
Storage Accommodations:
The
ambulance shall have six (6) exterior storage compartments. They shall
be provided in the locations as described below:
Street
Side Exterior Compartments.
Compartment
1.
Shall
be located at the front of the modular body immediately behind the
driver's entry door. It shall have interior dimensions of 76" high
x 21" wide x 22 3/4" deep. This compartment shall be designed
to house the primary oxygen cylinder.
Compartment
2.
Shall
be located immediately in front of the rear wheels. It shall have
interior dimensions of 40" high x 48" wide x 22 3/4"
deep.
Compartment
3.
Shall
be located immediately behind the rear wheels. It shall have interior
dimensions of 64" high x 35 1/4" wide x 22 3/4" deep.
Curbside
Exterior Compartments.
Compartment
6.
Shall
be located at the rear on the curbside of the unit. It shall have
interior dimensions of 76" high x 15" wide x 22 3/4"
deep.
Compartment
7.
Shall
be located immediately behind the rear wheels and forward of compartment
6. It shall have interior dimensions of 18" high x 17 1/2"
wide x 22 3/4" deep.
Compartment
8.
Shall
be located immediately ahead of the curbside entry door. There shall be
access into this exterior storage compartment from the patient
compartment's interior. It shall have interior dimensions of 76"
high x 27" wide x 22 3/4" deep at the bottom and 31" deep
above floor level.
The
exterior compartments shall be lockable with one key fitting all. They
shall be equipped with the handle and door locks as described in the
door section of this specification.
The
exterior compartments shall be of all welded construction. They shall be
welded the full length of their seams and be completely water tight.
"Spot" welded seams are NOT acceptable to this Agency. The
floor of the exterior compartments shall be of the "sweep" out
or "flush floor" design. Compartments that have a
"lip" or a "step down" are NOT acceptable to this
Agency.
Compartment
Sub-Structure.
The
exterior compartments shall incorporate supports underneath their floors
for additional strength. These floor supports shall be placed on an
average of 16 inch centers. These structural members shall be 2" x
2" extruded tubing with a minimum wall thickness of .125 inch.
These supports shall run from the lower side wall structure to the
horizontal floor structure. These supports must provide total support
for the bottom of the compartment assembly. Flat bar stock is NOT
acceptable for these supports.
Compartment
Vent System.
All
exterior compartments shall be vented. The vent system shall be so
designed as to provide "one way" air flow from the
compartment's interior to the exterior environment. This system shall be
such as to prevent dust, dirt and moisture from intruding into the
compartment. Each compartment shall be properly vented to allow ease of
door closure.
Vehicle
Body Structure:
All
exterior door hinges shall be attached via machine thread screws that
are threaded into machine tapped holes. Self tapping fasteners are NOT
allowed in this area.
Exterior
trim pieces, warning lights and other such attachments shall be secured
via 18/8 nonmagnetic stainless steel, "thread cutting" style
machine thread screws. These fasteners shall be nickel plated and
Vibratite or a similar coating applied to them. A nylon washer shall be
placed under the head of each fastener to prevent contact between the
fasteners head and the aluminum body surface. The use of "one
step", self drilling, self tapping or TEK type fasteners are NOT
acceptable to this Agency. Rivets, sheet metal thread screws, plated or
coated ferrous steel and other such mechanical fasteners are NOT
acceptable to this Agency. Bidders shall submit samples of the fastener
they propose to meet the above requirements.
There
shall be aluminum tapping plates welded to the body or framing to
provide a secure point for the installation of equipment or structures
(cabinets, benches, partitions, cylinder holders, etc.).
Body
Mounting:
The
mounting system shall utilize a series of load bearing platforms. There
shall be four (4) mounting platforms that consist of a structural
assembly that bolts to the outside of the chassis frame rails. These
platforms shall provide a minimum of ten (10) body attachment points.
Each attachment point shall consist of a Lord Kinematic body bushing,
properly rated and matched to the modular body's operational weight. All
body mount bushings shall be encapsulated into an extruded structural
channel that provides a uniform load bearing mount for the modular body.
All hardware used in this system shall be a minimum of Grade 8 rated
fasteners. Any mount system that utilizes "U-bolts".
Individual "outrigger" style mounts or any other method that
does not uniformly support the floor structure is NOT acceptable to this
Agency.
Structural
Load Testing:
The
modular ambulance body as a unit shall be designed and built to provide
impact resistance. The body shall be of sufficient strength to support
the entire weight of the "fully" loaded vehicle on its top or
side if overturned, without crushing, separation of joints, or excessive
deformation of roof bows or reinforcements, body parts, doors, floor
members, inner linings or outer panels. As proof that the modular
ambulance body meets the above criteria, the Bidder shall furnish with
the bid proposal certifications from an independent testing laboratory
that the body being bid meets the Static Load Test Code for Ambulance
Body Structure, AMD Standard 001.
Since
it is the purpose of these specifications to provide a modular body that
will provide many years of service the manufacturer shall provide a
twenty (20) year warranty on the modular body structure. A "life
time" warranty without a specific time frame is NOT acceptable to
this Agency. This warranty shall be in writing and shall be included
with the bid proposal. Bidders who fail to meet this requirement shall
not be considered responsive to this bid proposal.
To
ensure compliance with the structural body requirements of this
specification the Bidder shall employ an independent testing facility to
inspect the modular body welds for compliance to the American Welding
Society ANSI/AWS D1.2, Structural Welding Code. This certification must
be for the specific body(s) purchased by this Agency. A type
certification is NOT ACCEPTABLE. In addition the welders employed in the
construction of this Agency's body shall be certified by the same
independent weld inspection company used to certify the modular body.
The Bidder shall certify with the bid proposal that such an inspection
program has been in place at the company for a minimum of two (2) years.
A company weld inspection or certification is NOT ACCEPTABLE and does
not meet the requirements of this specification. The Bidder shall submit
a sample weld inspection certificate with the bid proposal.
Step-well,
Curb Side Door:
The
curb side door step well shall be constructed of polished aluminum
diamond plate. For easy access into the patient's compartment this
step-well shall have two steps. The distance between these steps shall
not exceed 12 inches.
Corrosion
Protection:
The
secondary manufacturer shall use ECK brand anti-corrosion coating on all
parts that come in contact with the modular body. All non-aluminum
fasteners entering the outside of the body shall also be coated with
ECK.
All
exterior mounted components shall have either a well nut with a
non-metallic
insert for all attaching screws or be Eck coated. This well nut will
prevent the electrolytic action of dissimilar metals such as stainless
steel screws through aluminum skins.
Stepwell
(curb side entry door):
To
provide easy access into the patient compartment through the curb side
door there shall be an aluminum polished diamond plate stepwell. To
evenly divide the step height from the curb side door sill to the
finished floor there shall be two (2) steps not exceeding nine inches in
height. This stepwell shall be supported by a minimum of two 1.5 inch x
2 inch aluminum extrusions welded to the stepwell and the floor subframe.
There shall be two .125 inch aluminum angles welded horizontally under
each step for additional sup-port.
On
the underside of the stepwell there shall be a formed .125 inch aluminum
pan that matches the contours of the stepwell welded in place forming a
full enclosure of the step-well underside. Between the stepwell and this
cover there shall be installed high density PVC sheeting to serve as a
sound and thermal barrier.
Exterior
Door Drip Rails:
In
addition to the drip rail found in the roof extrusion there shall be a
drip rail provided over each exterior door. These drip rails shall be
attached in such a manner as to provide quick and easy replacement. To
prevent unnecessary damage in case of a collision they shall not be
riveted or screwed in place. They shall have a bright or polished
finish.
Lower
body rub rails:
The
vehicle shall be provided with lower body rub rails. These rub rails
shall be along the lower edge of the modular body skirt. Each rub rail
shall consist of a two piece assembly to facilitate ease of repair or
replacement. The rub rail shall consist of an anodized aluminum
extrusion. This extrusion's design shall incorporate a mated extruded,
UV stable, replaceable rubber insert. The rub rail assembly shall be
spaced off the body skin at least 1/4 inch. The spacer shall be
constructed of either black plastic or rubber. These rails shall provide
a pleasing appearance as well as providing impact resistance to the
lower body area. Rub rails that are of an all-metal surface are NOT
acceptable to this Agency.
The
rubber insert shall contain a molded pocket and house a white Scotchlite
"Diamond" grade reflective insert.
Rear
Body Kickplate:
Above
the bumper assembly and below the rear doors, there shall be a
full-length riser of polished aluminum diamond plate. This kickplate
shall mount to permanent body struc-tures to provide support. Body
designs that do not provide rear support to this structure are not
acceptable. This kickplate shall incorporate an underride feature of a
PVC flap attached at the bottom of the kickplate just above bumper
height to allow the bumper to slide under the kickplate without causing
structural damage. Kickplate designs that do not provide underride
protection are not acceptable.
Front
Stone Guards:
There
shall be provided on the front of the modular body polished aluminum
stone guards. These shall extend from the body corner to the front edge
of the cab. They shall extend in height approximately 15 inches.
Body
Corner Guards:
For
additional protection to the modular body there shall be provided
contoured polished aluminum diamond plate stone guards. There shall be
one per corner for a total of 4. On the rear of the body these shall
extend up to the top of the kickplate. On the front of the body they
shall extend to the top of the stone guards.
Rear
Bumper:
The
rear bumper and step assembly shall be a single unit constructed of 4
inch steel "C" structural channel and .100 inch thick polished
aluminum diamond plate. The steel shall be painted to prevent rusting
prior to the aluminum diamond plate covers being installed. The center
step of the bumper assembly shall be designed to allow it to
"flip" up out of the way for easier loading of the patient.
This step shall be of open grate material to meet the requirements of
KKK-A-1822D. The hinge provided for this step shall be stainless steel
piano hinge with a center pin diameter of at least .250 inch. This
bumper assembly shall be bolted to the chassis frame. There shall be at
least one inch clearance between the bumper assembly and the rear of the
modular body.
Rear
Dock Bumpers:
The
rear bumper assembly shall include one (1) pairs of heavy duty rubber
dock bumpers.
Rear
Fenders:
There
shall be provided on the rear of the vehicle, fender extensions over the
wheel housing. They shall be designed to provide protection against
wheel wash. These shall be of a heavy duty rubber construction and match
the curvature of the body opening.
Doors,
General Construction:
The
module access doors for the ambulance body shall be constructed of an
extruded aluminum frame for increased strength. These extrusions shall
have an alloy and temper strength of 6063-T6 and have a minimum wall
thickness of .125 inch. The door design shall allow it to fit
"flush" in the compartment opening. To ensure ease of future
replacement a "pan formed" or "lap" style door is
not acceptable to this Agency.
The
exterior door skin shall be .125 inch thick and have an alloy and temper
strength of 5052 H32. The skin shall be bonded to the frame extrusion
without stitch welds. The overall door thickness shall be at least 2
inches but shall not exceed 2.25 inches. This limit is to ensure maximum
interior compartment space.
Door
Hinges, Latches, and Hardware. All exterior modular body doors shall be
attached using a full length stainless steel piano hinge with a center
rod of at least .250 inch in diameter. To prevent undue stress on the
door hinge, the door frame extrusion shall be designed to help support
the hinge.
When
the doors are opened the hinges, latches, and door checks shall not
protrude into the access area. All module access doors as well as
exterior compartment doors shall employ the same type locking hardware.
All door latches, hinges, and hardware shall comply with the
requirements of FMVSS 206. Certifications from an independent test-ing
laboratory shall be provided confirming compliance to FMVSS 206. The
locking de-vices shall be FMVSS approved, two position rotary locks.
There shall be two (2) such locks at both top and bottom (when
applicable) of each door. These locks shall latch onto a "Nader"
type pin with "head" found in the door frame. This pin shall
pass through the door frame and into a threaded steel receiver assembly.
This pin shall be adjustable and both it and its receiver shall be
easily removable for replacement. The door frame shall be milled so that
the pin's receiver can be replaced by the removal of only two screws.
Locking systems that do not allow for this service feature are not
acceptable.
The
locking system shall be actuated from the locking handle by stainless
steel push rods. These push rods shall have threaded ends for ease in
removal or replacement. Locking systems using cable and pulley
assemblies are not acceptable.
NOTE.
All Bidders please take special notice to this locking system. Because
of safety concerns, no other locking system will be acceptable. There
shall be provided certifications from an independent testing laboratory
that the supplied system has been tested and complies to AMD Standard
002 as required in paragraph 3.10.9 of Federal Ambulance Specification
KKK-A-1822D.
Door
Gaskets:
All
exterior body doors shall be equipped with rubber gaskets. The gasket
shall be of a dense closed cell type material forming an extruded hollow
design. This gasket shall fit onto the door frame extrusion and shall be
unbroken around the full perimeter of the door opening. Any locking
system that allows the locking mechanism to break the gasket's integrity
is unacceptable.
There
shall be a double door opening at the rear of the vehicle for access
into the patient's compartment. These rear doors shall cover a clear
opening of not less than 63 inches high and 45 inches wide. On the curb
side of the vehicle there shall be an entry door with an opening of at
least 30.5 inches wide x 85 inches high. This door shall be fitted with
a dual spring reciprocating hold open/closure device. The push rod of
this assembly shall be of stainless steel construction.
Body
Entry Door Interior Trim:
The
curbside and rear entry doors into the patient compartment shall be
covered with stainless steel panels. The upper and lowe third of the
door interior shall be covered with a brushed stainless steel panel. The
area around the door handle hardware shall be a horizontal band
approximately 5" wide. This band shall serve as an access panel for
servicing the door hardware. This horizontal band shall be brushed
stainless steel. These stainless steel panels shall be installed so that
a formed overlap allows them to fit in to each other without gaps that
could collect body fluids and dirt.
Body
Compartment Door Interior Trim.
The
interior compartment doors shall be covered with polished aluminum
diamond plate.
Left
Front Compartment door
This
door shall be constructed of an extruded aluminum frame for increased
strength. These extrusions shall have an alloy and temper strength of
6063-T6 and have a minimum wall thickness of .125 inch. The door design
shall allow it to fit "flush" in the compartment opening. The
locking devices shall be FMVSS approved, two position rotary locks.
There shall be two (2) such locks at both top and bottom (when
applicable) of each door. These locks shall latch onto a "Nader"
type pin with "head" found in the door frame.
The
exterior door skin shall be .125 inch thick and have an alloy and temper
strength of 5052 H32. The interior door skin shall be bright aluminum
diamond plate. The overall door thickness shall be at least 2 inches but
shall not exceed 2.25 inches. This limit is to ensure maximum interior
compartment space.
Left Center Compartment Double Doors
These
doors shall be constructed of an extruded aluminum frame for increased
strength. These extrusions shall have an alloy and temper strength of
6063-T6 and have a minimum wall thickness of .125 inch. The door design
shall allow it to fit "flush" in the compartment opening. The
locking devices shall be FMVSS approved, two position rotary locks.
There shall be two (2) such locks at both top and bottom (when
applicable) of each door. These locks shall latch onto a "Nader"
type pin with "head" found in the door frame.
The
exterior door skin shall be .125 inch thick and have an alloy and temper
strength of 5052 H32. The interior door skin shall be bright aluminum
diamond plate. The overall door thickness shall be at least 2 inches but
shall not exceed 2.25 inches. This limit is to ensure maximum interior
compartment space.
Left
Rear Compartment Double Doors
These
doors shall be constructed of an extruded aluminum frame for increased
strength. These extrusions shall have an alloy and temper strength of
6063-T6 and have a minimum wall thickness of .125 inch. The door design
shall allow it to fit "flush" in the compartment opening. The
locking devices shall be FMVSS approved, two position rotary locks.
There shall be two (2) such locks at both top and bottom (when
applicable) of each door. These locks shall latch onto a "Nader"
type pin with "head" found in the door frame.
The
exterior door skin shall be .125 inch thick and have an alloy and temper
strength of 5052 H32. The interior door skin shall be bright aluminum
diamond plate. The overall door thickness shall be at least 2 inches but
shall not exceed 2.25 inches. This limit is to ensure maximum interior
compartment space.
Right
Rear Compartment Door
This
door shall be constructed of an extruded aluminum frame for increased
strength. These extrusions shall have an alloy and temper strength of
6063-T6 and have a minimum wall thickness of .125 inch. The door design
shall allow it to fit "flush" in the compartment opening. The
locking devices shall be FMVSS approved, two position rotary locks.
There shall be two (2) such locks at both top and bottom (when
applicable) of each door. These locks shall latch onto a "Nader"
type pin with "head" found in the door frame.
The
exterior door skin shall be .125 inch thick and have an alloy and temper
strength of 5052 H32. The interior door skin shall be bright aluminum
diamond plate. The overall door thickness shall be at least 2 inches but
shall not exceed 2.25 inches. This limit is to ensure maximum interior
compartment space.
Right
Rear Forward Compartment Door
This
door shall be constructed of an extruded aluminum frame for increased
strength. These extrusions shall have an alloy and temper strength of
6063-T6 and have a minimum wall thickness of .125 inch. The door design
shall allow it to fit "flush" in the compartment opening. The
locking devices shall be FMVSS approved, two position rotary locks.
There shall be two (2) such locks at both top and bottom (when
applicable) of each door. These locks shall latch onto a "Nader"
type pin with "head" found in the door frame.
The
exterior door skin shall be .125 inch thick and have an alloy and temper
strength of 5052 H32. The interior door skin shall be bright aluminum
diamond plate. The overall door thickness shall be at least 2 inches but
shall not exceed 2.25 inches. This limit is to ensure maximum interior
compartment space.
Right
Front Compartment Door
This
door shall be constructed of an extruded aluminum frame for increased
strength. These extrusions shall have an alloy and temper strength of
6063-T6 and have a minimum wall thickness of .125 inch. The door design
shall allow it to fit "flush" in the compartment opening. The
locking devices shall be FMVSS approved, two position rotary locks.
There shall be two (2) such locks at both top and bottom (when
applicable) of each door. These locks shall latch onto a "Nader"
type pin with "head" found in the door frame.
The
exterior door skin shall be .125 inch thick and have an alloy and temper
strength of 5052 H32. The interior door skin shall be bright aluminum
diamond plate. The overall door thickness shall be at least 2 inches but
shall not exceed 2.25 inches. This limit is to ensure maximum interior
compartment space.
Body
Entry Door Handles:
The
curb side and rear body entry doors shall be a Trimark "flush"
style "paddle" style handle of highly polished chrome plated
steel construction. These handles shall be equipped with an inside door
lock for crew and patient safety.
Exterior
Compartment Door Handles:
The
exterior storage compartments shall have a flush style
"paddle" handle of highly polished chrome plated steel
construction. All exterior storage compartments shall be lockable with
the same key.
Exterior
Compartment Trailing Door Latches:
The
exterior storage compartment trailing doors shall have a spoon style
latch to prevent the door from inadvertantly opening.
Rear
Entry Door Hold Opens:
The
rear compartment entry door shall be equipped with Cast Products
polished aluminum "Grabber" hold opens. There shall be two (2)
hold opens, one(1) mounted top and bottom of the door.
Exterior
Compartment Door Hold Opens.
Eight
(8) exterior compartment door(s) shall be equipped with an overhead door
check style door hold open device. This device shall permit its spring
loaded slide to pass over center and hold the door open at 90 degrees.
It shall release automatically with a slight push of the door. This
device shall be a Cleveland Hardware model CH2395 series heavy duty,
double spring, hold open device.
Side
Entry Door Upper Window:
The
curb side entry door shall be equipped with an upper window that
measures 25" high x 16" wide. The window frame shall be of an
extruded aluminum design with a protective anodized finish. The window
shall slide open and have a screen and positive locking latch accessible
from the inside. The glass shall be privacy dark tinted.
Rear
Entry Doors Upper Windows:
The
rear entry doors shall be equipped with a upper window that measures
25" high by 16" wide. The window frame shall be of an extruded
aluminum design with a protective anodized finish. The window shall
slide open and have a screen and positive locking latch accessible from
the inside. The glass shall have a dark tint.
Exterior
Compartment Interior Finish:
The
interior finish of the exterior compartments shall be polished aluminum
diamond plate. These shall be a minimum of .100 inch thick.
Exterior
Shelf Finish:
The
shelves and dividers will be standard finish milled aluminum, with the
outward facing lip DA'd to remove any scratches in the shear and brake
processes.
Compartment
#1
The
interior of compartment #1 shall contain the following components:
Unless
specified otherwise there shall be one (1) fixed shelf shall be made of
.125" thick smooth aluminum plate. The shelf shall have sidewalls
of 1.5" high. The shelf shall be rated to support 250 pounds.
There
shall be unpainted, galvanized steel Uni-strut track installed on the
side walls of the compartment. An adjustable shelf shall be made of
.125" thick smooth aluminum plate with the necessary hardware
installed to fit the specified unpainted, galvanized steel Uni-Strut
track. The shelf shall have sidewalls of 1.5" high. The shelf shall
be rated to support 250 pounds.
Compartment
#2
The
interior of compartment #2 shall contain the following components.
There
shall be unpainted, galvanized steel Uni-strut track installed on the
side walls of the compartment. An adjustable shelf shall be made of
.125" thick smooth aluminum plate with the necessary hardware
installed to fit the specified unpainted, galvanized steel Uni-Strut
track. The shelf shall have sidewalls of 1.5" high. The shelf shall
be rated to support 250 pounds.
One
(1) additional shelf(ves) shall be made of .125" thick smooth
aluminum plate. Each shelf shall have sidewalls of 1.5" high. Each
shelf shall have the necessary hardware installed to fit the specified
unpainted, galvanized steel Uni-Strut track already installed. Each
shelf shall be rated to support 250 pounds.
Compartment
#3
The
interior of compartment #3 shall contain the following components.
There
shall be unpainted, galvanized steel Uni-strut track installed on the
side walls of the compartment. An adjustable shelf shall be made of
.125" thick smooth aluminum plate with the necessary hardware
installed to fit the specified unpainted, galvanized steel Uni-Strut
track. The shelf shall have sidewalls of 1.5" high. The shelf shall
be rated to support 250 pounds.
One
(1) additional shelf(ves) shall be made of .125" thick smooth
aluminum plate. Each shelf shall have sidewalls of 1.5" high. Each
shelf shall have the necessary hardware installed to fit the specified
unpainted, galvanized steel Uni-Strut track already installed. Each
shelf shall be rated to support 250 pounds.
Compartment
#6
The
interior of compartment #6 shall contain the following components.
The
compartment shall have an aluminum vertical divider running from the
floor of the compartment to its ceiling.
Compartment
#7
The
interior of compartment #7 shall contain the following components.
There
shall be unpainted, galvanized steel Uni-strut track installed on the
side walls of the compartment. An adjustable shelf shall be made of
.125" thick smooth aluminum plate with the necessary hardware
installed to fit the specified unpainted, galvanized steel Uni-Strut
track. The shelf shall have sidewalls of 1.5" high. The shelf shall
be rated to support 250 pounds.
Compartment
#8
The
interior of compartment #8 shall contain the following components.
Unless
specified otherwise there shall be one (1) fixed shelf shall be made of
.125" thick smooth aluminum plate. The shelf shall have sidewalls
of 1.5" high. The shelf shall be rated to support 250 pounds.
Additional
Shelf(ves)
One
(1) additional shelf(ves) shall be made of .125" thick smooth
aluminum plate. The shelf shall have sidewalls of 1.5" high. The
shelf shall have the necessary hardware installed to fit the specified
unpainted, galvanized steel Uni-Strut track installed. The shelf shall
be rated to support 250 pounds.
Two
(2) additional shelf(ves) shall be made of .125" thick smooth
aluminum plate. Each shelf shall have sidewalls of 1.5" high. Each
shelf shall have the necessary hardware installed to fit the specified
unpainted, galvanized steel Uni-Strut track already installed. Each
shelf shall be rated to support 250 pounds.
Compartment
Floor Decking.
The
six (6) compartment floors shall be covered with red Turtle Tile. The
door entry edge shall be finished with matching beveled Turtle Tile.
Shelf
Decking:
The
following ten (10) compartment shelves shall have red Turtle Tile
decking:
Exterior
Compartment Lighting.
When
the compartment is opened these lights shall be automatically lighted.
To prevent unnecessary power drain the ambulance's electrical system
shall be so designed that only the light in the compartment that is
opened shall light. Systems that activate lights in compartments that
are closed are not acceptable.
The
lighting system to be used shall be Mini Dura Rope lights. These shall
be installed on both vertical sides of the compartment door opening and
across the top door edge. There shall be one (1) four inch rubber
grommeted light with separate switch in the action area to illuminate
the oxygen bottle gauge.
Patient
Compartment Insulation.
The
entire ambulance body around the patient's compartment including the
sides, front, rear, roof, and floor shall be insulated to enhance the
environmental criteria specified in paragraphs 3.4.2 and 3.13.1 of
Federal Ambulance Specification KKK-A-1822E.
Within
the modular structure the manufacturer shall supply an insulating
material that is nonflammable with a Class A, Class 1 fire rating. It
shall be certified to meet the smoke and flammability requirements of
FMVSS 302. Certification from the insulation manufacturer that the
insulation meets these requirements shall be furnished with the bid.
Bids not meeting this requirement cannot be accepted.
The insulating material used shall be of a non-settling type,
vermin-proof, mildew-proof, fire retardant, non-toxic, and
non-hygroscopic. It shall be resistant to fungi and bacteria growth. To
eliminate health hazards associated with airborne fibers a composite
fibrous material such as fiberglass shall not be used.
The
insulation material used shall be installed so as to create an unbroken
thermal, acoustical, and vapor barrier throughout the walls, ceiling and
floor of the patient's compartment. This barrier shall have a minimum
insulation R-value of 11. Any insulation system that allows an exposed
metal structure to transfer heat or cold into the crew compartment is
not acceptable. All exterior modular body doors, compartment or access,
shall be similarly insulated.
Additional
Insulation
Between
the structural assemblies there shall be installed 2 inch thick high
density polystyrene foam blocks. This is to include the walls, floor and
ceiling. Styrofoam is not acceptable. Over this foam a second insulating
barrier shall be installed. The insulation material used shall be
installed so as to create an unbroken thermal, acoustical, and vapor
barrier throughout the walls, ceiling and floor of the patient's
compartment. This barrier shall have a minimum insulation R value of 11.
Any insulation system that allows an exposed metal structure to transfer
heat or cold into the crew compartment is not acceptable. All exterior
modular body doors, compartment or access, shall be similarly insulated.
ELECTRICAL
SYSTEM AND COMPONENTS.
Electrical
System:
The
ambulance's electrical system shall be equipped with, but not limited to
the following. Batteries, generating, starting, lighting, ignition,
visual and audible warning systems, specified electronic equipment and
devices including master consoles located in the cab and crew
compartments and other specified accessory wiring. The electrical system
and its equipment shall comply with all applicable FMVSS requirements,
including Federal Motor Carrier Safety Regulations (FMCSR) and shall
also conform to all the applicable SAE recommended standards and
practices, whether or not specifically referenced in this document while
complying with the subparagraphs herein. All electrical and electronic
compo-nents shall be selected to minimize electrical loads. All
electrical system components and wiring shall be readily accessible
through access panels for checking and maintenance. All switches,
indicators, and consoles shall be located and installed in a manner that
facilitates easy removal and servicing. All exterior housings of lamps,
electronic devices, and fixtures shall be corrosion resistant and
weatherproofed.
Electrical
Control System:
The
electrical system for this vehicle shall be the most technologically
advanced system available for emergency vehicles. It shall not be of an
experimental nature, but shall have met all the requirements set forth
in the Federal Ambulance Specification KKK-A-1822E and the Ambulance
Manufacture's Division (AMD) Standards. Installation and use of this
system shall not compromise the Guidelines established in the Ford Motor
Company QVM Program.
The
power distribution units or nodes provide multiple control and
management of the electrical power provided by the chassis electrical
system and assist in the critical maintenance of vehicle batteries.
Nodes shall be positioned in the vehicle to minimize the length of wire
runs to the devices they control. For ease of service these nodes shall
be centrally located. There shall be provided in this area a grounding
buss for each device controlled by a node.
The
electrical system shall provide multiple switching and interlocks to
turn on outputs from two or three switch locations making control of
specific devices more operationally efficient. Multiple devices shall be
controlled ON or OFF with a single switching function.
The
system shall have the capability to shed extraneous electrical loads
from any node output at eight (8) different voltage levels. This feature
shall provide micro-management of necessary electrical loads during
acute or transitory electrical system failures. This shall allow the
vehicle to perform even though there are service issues to attend to.
Sequenced
loading of the electrical system shall be accomplished within a range of
"0" or "4" seconds delay at any output in a given
node. This shall allow for micro-management of an upload of the
electrical system at the beginning of an emergency run.
The
system shall have the capability to flash any node output in either A or
B phase. This means that any light on the vehicle can be programmed to
flash without the use of additional flashers or relays. The flash rate
shall be eighty (80) flashes per minute with no more than two-tenths
(.20v) volts drop through the node. The durability of this system shall
equate to one hundred (100) times the durability of a conventional
relay-type system.
The
system shall provide instant message feedback if any output experiences
a failure. If a halogen lamp or strobe tube burns out, an error message
will be displayed until such time as the lamp is replaced and the system
powered down.
The
system shall be designed to survive extreme temperature conditions from
-40F to +185F. The system shall be sealed against environmental
conditions of moisture, salt and fluids and shall be protected against
over voltage and reverse polarity conditions.
Troubleshooting
and service shall be accomplished by attaching a PC Diagnostics
interface and viewing the messages across the communications node on a
laptop computer. Each node shall be capable of being queried for voltage
levels and indicate where in the system a voltage drop has occurred.
Status of all inputs and outputs shall be determined through the PC
interface.
The
electrical control system shall be the Weldon Technologies, Inc. (WTI)
V-MUX Multiplex System. As Weldon is a vendor whose products are
available to any ambulance ma-nufacturer, no other electrical control
system will be accepted.
Electrical
Load Worksheet:
The
Bidder shall submit with the bid response a complete electrical load
analysis worksheet. This is required so that this Agency can determine
if the vehicle's electrical system is overloaded. The Bidder shall point
out in the bid response if the system is overloaded and suggest
correction methods. Bids not meeting this requirement cannot be
accepted.
All
exterior housings of lamps, electric devices and fixtures shall be
corrosion resistant and weatherproofed. Electrical fixtures attached to
the sides of the ambulance below the 75 inch level shall be near flush
mounted, not to protrude more than two (2) inches, except for such items
as spotlights and speakers.
Switches,
relays, terminals, and connectors shall have a direct current rating of
125 percent of maximum current for which the circuit is protected. To
confirm compliance to this requirement the Bidder shall submit with the
bid proposal certification from an independent testing laboratory that
the electrical system has been tested to and complies with paragraph
3.7.2.1 of Federal Ambulance Specification KKK-A-1822E.
All
electronic devices and equipment installed which produce RFI, shall have
the proper filters, suppressors or shielding to prevent electromagnetic
radiation and the resultant interference to radios and other medical
electronics. These suppression devices shall meet the requirements of
paragraph 3.7.12 of KKK-A-1822E. Certification from an indepen-dent
testing laboratory that the electrical system is in compliance with this
requirement shall be submitted with the bid response.
Wiring
Installation:
The
ambulance body and accessory electrical equipment shall be serviced by
circuit(s) that are separate and distinct from the vehicle chassis
circuits. All wiring provided by the ambulance manufacturer shall be
copper and conform to all the SAE J1292 requirements and shall have type
GXL "cross linked" high temperature polyethylene or better
insulation rated to 300 degrees Fahrenheit and conforming to SAE J1127
and J1128.
The
wiring shall be permanently color coded to identify wire function. Wires
shall be permanently heat ink embossed with both number and function
codes. The function codes shall be the "descriptive" name of
the circuit served. The number code shall be the exact purpose of that
circuit. This number code shall be completely referenced in a detailed
wiring schematic provided with the vehicle. Samples of the
manufacturer's wiring schematic drawings shall be provided with the bid.
The function and number code shall be embossed at a minimum of 4 inch
intervals the entire length of the wire. The wires leading to the switch
consoles shall utilize a multi-conductor cable of a minimum of 18 AWG.
The wires in this multi-conductor cable shall be color coded but do not
need the number or function codes embossed as described above.
SPECIAL
NOTICE TO BIDDERS: Wiring code numbers that are paper or plastic which
are glued or otherwise attached to the wire are not considered by this
Agency to be permanent and will not be accepted.
Wiring
installed in the "second stage" manufacturing process shall be
routed in conduit or high temperature loom with a rating of 300 degrees
Fahrenheit where necessary to protect it. All added wiring shall be
located in accessible, enclosed, and protected locations and kept at
least six inches away from the exhaust system components. Electrical
wiring and components shall not terminate in the oxygen storage
compartment except for the oxygen-controlled solenoid, compartment
light, and switch. Wiring necessarily passing through an oxygen
compartment shall be routed in metal conduit. All conduits, looms, and
wiring shall be secured to the body or frame with insulated metal cable
straps in order to prevent sagging and movement which results in
chafing, pinching, snagging, or any other damage. All apertures on the
vehicle shall be properly grommeted and sealed for passing wiring and
conform to SAE 1292. All items used for protecting or securing the
wiring shall be appropriate for the specific application and be standard
automotive, aircraft, marine or electronic hardware.
Circuit
connections shall be made on barrier style terminal blocks utilizing
binding post screws for positive mechanical connections. To minimize the
potential for wiring shorts and voltage drops all wiring terminals shall
be tin plated, annealed, ETP copper with a nylon high heat insulation.
The wire terminal shall be a closed brazed multi-grooved wire barrel
with a funnel wire insulation grip. This is to insure uniform
compression of the conductor wire and provide "strain relief"
for the conductor. These wire terminals shall be machine crimped with a
device that requires a complete crimp motion before release.
The
use of "Scotch-Lock" type fasteners are NOT ACCEPTABLE. To
insure minimal voltage drop and secure connections NO
"splices" shall be allowed in the wiring harness.
All
wiring installed in the "second stage" manufacturing process
that carrying a load of more than 5 amperes shall be a minimum of 16 AWG.
To insure a strong ground path and reduce voltage drops, all
"ground" wires shall be of the same size as the
"power" feed wire required for the circuit. All ground wires
shall be black in color. No wires other than the ground wires may be the
color black. All ground wires shall terminate in a common ground buss
panel. The random grounding of wires where convenient for the
manufacturer is not acceptable.
All
cables larger than 10 AWG shall have the terminals mechanically crimped
and solder dipped with 60% tin solder to insure minimal voltage drop and
resistance to corrosion.
The
successful Bidder shall deliver with the finished vehicle a complete set
of "as built" electrical diagrams. Should the vehicle not have
these drawings at delivery it may be rejected or monies withheld until
the drawings are provided. The Bidder shall submit with their bid
package a sample set of the wiring schematics that would be provided
with the finished vehicle. Bids not meeting this requirement shall not
be accepted.
Wiring
Criteria.
All
wiring devices, switches, outlets, etc., except circuit breakers, shall
be rated to carry at least 125% of the maximum ampere load for which the
circuit is protected.
A
service loop of wire or harness shall be provided at all electrical
components, terminals, and connection points. All low power relays shall
be mounted for ease of serviceability. All high current diodes shall be
heat sink mounted. One spare 15-ampere circuit breaker shall be provided
for future use. All wiring between the cab and module shall be connected
to a terminal strip(s) or circuit boards. All connections and terminals
provided shall comply with SAE J163, J561 or J928 as applicable.
Documentation from an independent testing laboratory that the electrical
system is in compliance with this requirement shall be submitted with
the Bidder's proposal.
Electromagnetic
Radiation and Suppression:
Electrical
components, electronic equipment and devices used and installed on the
ambulance, in addition to all subsystems (chassis, warning systems,
etc.), shall be electromagnetic radiation suppressed, filtered, or
shielded to prevent interference to radio and telemetry equipment aboard
the vehicle and surrounding area. The RFI of the completed ambulance
shall not exceed the maximum limits of SAE J551. Electrically operated
medical equipment furnished shall comply with MIL-STD-461, electronic
interference characteristics requirements for aeromedical equipment.
Sequencer
and Load Manager:
The
ambulance shall be equipped with an electronic device integral to the V-Mux
Control System that will turn on selected functions in a predetermined
start up and shut down sequence. This shall prevent a sudden power
overload from affecting the electrical charging system. This same device
shall also function as a load manager. If a power deficit condition is
detected it shall turn off predetermined electrical functions to prevent
complete electrical system failure.
ELECTRICAL
ACCESS.
Electrical
components including the ground circuits and Hercules control nodes
shall be located in an interior overhead dropdown access located above
the curbside step well. This dropdown shall be supported via a double
strap system to prevent accidental release.
12
Volt DC Mil-Spec Outlet.
The
patient compartment shall be furnished with a 12 volt DC, 20-ampere
separately protected circuit, with two (2) outlet receptacles. This
circuit shall also include a (low voltage drop) "Schottky"
diode to isolate medical equipment batteries from any electrical loads
that the remainder of the electrical system may impose.
The
Schottky diode shall be heat-sink mounted, have an inverse voltage
rating of at least 45 volts, and also be rated to carry the maximum
short-circuit current until the circuit breaker opens. The diode shall
be physically located in an accessible location and be electrically
connected between the circuit breaker and the "action wall"
mounted receptacles.
12
Volt DC Cigar Outlet.
The
patient compartment shall be furnished with one (1) 12 volt DC,
20-ampere separately protected circuit(s), each with power point
receptacle. Each circuit shall also include a (low voltage drop) "Schottky"
diode to isolate medical equipment batteries from any electrical loads
that the remainder of the electrical system may impose.
Antenna
Prewire
The
vehicle shall be provided with an antenna opening and one (1) coaxial
lead-in wire from the radio storage/mount area to a temporarily sealed
antenna port. This port shall be on the center line of the modular body
roof. The antenna cable shall be a RG/58U or equal. Approximately 18
inches of extra cable shall be provided at the antenna port and at least
3 feet of extra cable at the radio storage area with a PL-259 connector
soldered to the end of the cable.
Additional
Antenna Prewire
The
vehicle shall be provided with three (3) additional antenna opening(s)
and three (3) antenna cable that shall be a RG/58U or equal.
Approximately 18 inches of extra cable shall be provided at the antenna
port and at least 3 feet of extra cable at the radio storage area with a
PL-259 connector soldered to the end of the cable.
Radio
Power Buss:
One
(1) power buss(es) for this Agency's radios shall be provided for ease
of radio installation. This power buss shall be protected by a 30 amp
breaker. Exact location of this power supply shall be decided during the
pre-construction meeting.
Rear
Stereo Speakers:
There
shall be two (2) 6" round stereo speakers in the patient
compartment. These shall be connected to the cab radio and include a
rear volume control in the action area. Location to be determined during
the pre-construction meeting.
Electrical
Generating System:
The
emergency vehicle shall be equipped with a Leece-Neville model 4864JB,
270-amp alternator with AC taps and smartcheck LED diagnostics. To
service requirements of this Agency no other alternator will be
accepted.
Batteries:
The
vehicle shall be equipped with four (4) 12 volt, Group 31 batteries. Two
(2) of the batteries shall be the O.E.M. batteries with a combined
minimum cold cranking ampere rating of 1600 CCA. The "second
stage" manufacturer shall add two (2) additional batteries. They
shall be equal to Interstate number 31THD "Workaholic" Group
31 batteries rated at 950 CCA each with a reserve of 185 minutes each.
Engine
High-Idle Control:
The
vehicle shall be equipped with a high-idle speed control. It shall be
pre-set so that, when activated, it will operate the engine at the
appropriate RPM to increase alternator output. This device shall operate
only when the "MASTER" switch is in the "ON"
position and the transmission is in "NEUTRAL" or
"PARK" with the parking brake set. The device shall disengage
when the operator depresses the brake pedal, or the transmission is
placed in gear, and automatically re-engages when the brake is released,
or when the transmission is placed in neutral or park.
Shoreline
Utility Power:
The
vehicle shall be furnished with a 2 wire plus ground 120-volt AC wiring
system that is separate and distinct from the vehicle's 12 volt DC
wiring system(s). The 120-volt AC electrical system, including wiring
and associated equipment, shall comply with Article 551 of the National
Electrical Code. This system is to be used while the vehicle is on
standby for powering maintenance devices, medical equipment, battery
chargers, and any other device(s) deemed necessary by this Agency. The
120-volt system shall incorporate a ground fault interrupter (GFI)
device and a 20 ampere circuit breaker which can be used as a
"MASTER" 120-volt disconnect switch. The GFI and circuit
breaker may be an integral unit. All of the 120-volt AC electrical
system components are to be listed by a nationally recognized testing
laboratory, and are to be recognized by OSHA under Appendix A to 29 CFR
1910.7. Documentation of compliance to this requirement from an
independent testing laboratory shall be submitted with the Bidder's
proposal. The utility power connector shall be a Kussmaul Auto-Eject
fixture with a yellow cover.
Engine
Block Heater:
The
vehicle's engine block heater shall be wired to the shoreline system.
This shall include a lighted switch to indicate that the heater is on.
Inverter/charger
A
Tripplite inverter/charger shall be supplied with 1000 watts of
continuous A/C power and provide for 12VDC 55 amp battery charging
capabilities.
Shoreline
Power Receptacles:
The
patient compartment shall be furnished with a pair of 2-wire plus ground
duplex 120 volt AC receptacles. Receptacles shall be near flush mounted
with one outlet located on the vertical, primary patient, action wall
and the other vertically located in the right front cabinet area.. Both
outlets shall be at least 12 inches from any oxygen outlet. An indicator
shall be located within each 120 volt AC receptacle as a line monitor
indicating a live (hot) circuit. The receptacles shall be labeled with
the following: "120 VOLT AC".
Vehicle
Exterior Lighting: